UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Ordering mailer boxes in bulk locks in a lower per-box price for brands that ship high volumes every month.
Mailer Boxes in Bulk Specifications
| Box Style | Fold-over mailer, self-locking base |
|---|---|
| Material | 32-44 ECT corrugated cardboard |
| Assembly | Tool-free, flat-pack shipping |
| Best For | One-time large purchases and warehouse restocks |
| Print Options | Full-color offset for large runs |
| Order Volume / MOQ | 1,000-25,000+ units per bulk order |
| Shipping | Palletized freight with volume discounts |
Common Use Cases
Online sellers and fulfillment teams reach for this box style whenever a shipment needs to look as good as it protects. From apparel and beauty items to small hard goods and subscription kits, these boxes adapt to many products. See the full Mailer Boxes lineup for related sizes.
Who Buys This Packaging
Customers range from independent sellers shipping a handful of orders a week to established brands moving thousands of units monthly. Retailers, subscription services, and beauty brands rely on this corrugated construction for its cost, print quality, and durability.
Eco-Friendly Materials
Every order ships on recyclable, curbside-friendly corrugated stock, and a 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Choosing this packaging meets that expectation without a sustainability premium.
Format and Print Options
This box comes in standard and custom sizes, with print options spanning single-color stamping to full-color offset, foil accents, and gloss or matte laminate. Compare finishes against Bulk Mailer Boxes or Kraft Mailer Boxes Bulk if your brand needs a different style.
Ordering Mailer Boxes in Bulk to Cut Per-Unit Cost
Buying mailer boxes in bulk is the single easiest way to drop your per-unit packaging cost, because corrugated pricing is driven almost entirely by run length and material volume. Crat Packaging runs bulk orders on the same production line as our standard jobs, so a 5,000 or 10,000 unit order ships with the same construction quality as a small sample run.
Why Order From Crat Packaging
- Free design proofs before your order goes to press
- US-based production with fast, trackable turnaround
- Transparent online pricing with no hidden setup fees
- We publish quantity price breaks so bulk buyers can see the savings before ordering
- Recyclable corrugated and paperboard stock on every order
- Dedicated support team for reorders and custom specs
How to Order
- Choose your size, style, and quantity
- Upload artwork or request a free custom design proof
- Approve your digital proof before production begins
- Track your order through production and delivery
Frequently Asked Questions
What is the minimum order?
Most orders start as low as 50 to 100 units.
How long does production take?
Standard turnaround runs 7-10 business days after proof approval.
Can I get a sample first?
Yes, sample requests let you check size, stock weight, and print quality.
Do you offer custom printing?
Yes, from 1-color stamping to full-color offset, foil, and laminate finishes.
Is this packaging recyclable?
Yes, our corrugated and paperboard stock is curbside recyclable.
Large one-time purchase quantity breaks and pricing tiers?
Our team can walk you through large one-time purchase quantity breaks and pricing tiers on a free call.
Explore Box Mailers Bulk to compare related Crat Packaging options, or start your custom quote today.
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