Crat Packaging

Free Design Support | Free Shipping | Fast Turnaround Time

7 to 15-BUSINESS DAYS
Free Design Support
Best and Competitive Pricing
HIGH QUALITY OFFSET PRINTING
LOW MINIMUMS ORDERS
Create Your Perfect Box with
UNLIMITED CUSTOMIZATION OPTIONS
Offset Printing
Offset Printing

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Digital Print
Digital Printing

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen Printing Machine
Screen Printing

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

UV Printing
UV Printing

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Water base Ink
Water-based Inks

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

fluorescent color ink
Fluorescent Inks

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Pantone
Pantone

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Panton Colors
Pantone Metallic

Produce metallic colors through precise ink formulations to replicate color in printing.

1 Side Coated Card
SBS C1S

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

2 Side Coated Card
SBS C2S

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

textured paper
Textured

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

Gold Metallic Paper
Metallic Paper

A unique paper material showcasing a shiny or matte metallic laminated surface.

white kraft
White Kraft

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Brown Kraft
Natural Brown Kraft

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Black Kraft
Black Kraft

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Grey Chipboard
Grey Chipboard

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

holographic paper
Holographic

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

White Duplex Board
White Duplex Chipboard

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss Lamination
Gloss Lamination

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte Lamination
Matte Lamination

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Soft Touch Lamination
Soft Touch Lamination

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

spot gloss uv
Spot UV

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

Varnish
Varnish

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

uv printing
UV Coating

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

Embossing on Box
Embossing

In a printing method, dies are pressed onto the back of the material to create a raised motif.

Debossing on box
Debossing

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

Gold Foil Boxes
Hot Foil Stamping

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Window Patching
Window Patching

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.

How does the process work
Getting to Know the Process in Crat Packaging
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Get a free quote for any custom box right now, no matter how challenging. 

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Add-Ons & Material Selection

We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.

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Artwork Design For Print

Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.

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Effortless Printing & Shipping

Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.

Technical Specifications

DimensionsAvailable in Custom Sizes
PrintingCMYK, Pantone Color, Full Color & No Printing
Paper StockEco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock
CoatingSemi-Gloss AQ, Gloss UV, Matte UV & Spot UV
Default ProcessDie Cutting, Gluing, Scoring, Perforating
Custom OptionsWindow Cut Out, Gold/Silver Foiling, Embossing, Raised Ink
ProofDigital Proof, 3D Mock-Up
ShippingShipped FLAT (Free Shipping Across USA & Canada)
HelpFor further inquiries and Quotes, contact us or email at sales@cratpackaging.com
Learn More About Pallet Boxes

Custom pallet boxes are heavy-duty corrugated containers built to hold, stack, and ship bulk product safely on a standard pallet. Crat Packaging manufactures them at our US facility in double-wall and triple-wall corrugated board, sized to your load and stacking needs, with low minimums and free design support for wholesale buyers.

Key Features of Our Pallet Boxes

  • Heavy-duty corrugated construction — double-wall (B/C flute) or triple-wall board rated for bulk, heavy, or export loads.
  • Stackable design — engineered edge and corner strength so loaded boxes stack safely in warehouses and trucks.
  • Custom sizing — built to match standard 40×48 pallets or any custom footprint and height your product requires.
  • Collapsible or fixed styles — flat-fold designs for return shipping, or fixed-wall boxes for maximum load strength.
  • Printing available — add your logo, handling instructions, or SKU information directly on the box.
  • Export-ready — built to protect goods through freight, storage, and international shipping.
  • Low minimum order quantities — order in bulk without the huge minimums typical of large box factories.

Specifications

Box Style Fixed-wall or collapsible corrugated pallet box (see also window boxes for retail-facing styles)
Dimensions Standard 40″x48″ footprint or fully custom, up to industrial bulk sizes
Material Double-wall and triple-wall corrugated board
Flute / Thickness B, C, BC, or triple-wall flute combinations
Printing 1-2 color flexo or CMYK, digital short-run
Finishing Reinforced corners, stitched or taped seams
Add-ons Lids, liners, straps, corner posts
Minimum Order 100 units
Turnaround 10–15 business days (8 business days expedited)
Setup / Plate / Die Charges Free

Customization Options

Sizes

Pallet boxes are built around your standard pallet footprint and load height, from compact bulk bins to full-height export containers.

Materials

Double-wall corrugated board suits most warehouse and retail-distribution loads, while triple-wall board is built for heavier, export-grade, or long-transit shipments.

Printing & Finishes

Add your logo, handling icons, or SKU labeling in 1-2 color flexographic print or full-color digital short-run printing, with reinforced, taped or stitched seams for extra load strength.

Add-Ons

Options include fitted lids, moisture-barrier liners, corner posts for extra stacking strength, and strapping points for secure palletized shipping.

Industries & Use Cases

Manufacturers, distributors, e-commerce fulfillment centers, agricultural and produce shippers, and export businesses use these boxes to move and store bulk goods safely through the supply chain.

How to Order

  1. Request a free quote with your pallet size, wall strength, and quantity.
  2. Our design team builds a free print-ready proof if branding is needed.
  3. Approve your proof and specifications.
  4. Production runs 10–15 business days standard, or 8 business days expedited.
  5. Your finished boxes ship flat-packed or assembled to your facility.

Why Wholesale Buyers Choose Crat Packaging

We manufacture every pallet box at our own US production facility, so buyers avoid overseas freight delays on bulky shipping packaging. Setup, plate, and die charges are free, minimum orders start at just 100 units, design support is free, and bulk pricing starts from around $0.75 per unit depending on size, material, quantity, and finish.

Frequently Asked Questions

What’s the difference between double-wall and triple-wall pallet boxes?

Double-wall board handles most warehouse and standard shipping loads, while triple-wall board is built for heavier, export-grade, or long-distance freight.

Do you make collapsible pallet boxes?

Yes, we offer both fixed-wall boxes for maximum strength and collapsible, flat-fold styles that reduce return-shipping costs.

Are these boxes sometimes called “palette boxes”?

Yes, “palette boxes” is a common spelling for the same product — a bulk corrugated box built to fit and ship on a standard pallet.

What’s the minimum order quantity?

Our minimum order quantity is 100 units, well below the bulk minimums many large corrugated factories require.

How long does production take?

Standard turnaround is 10–15 business days after proof approval, with 8-business-day expedited production available.

Ready to move bulk product safely? Get a free quote on custom pallet boxes from Crat Packaging today.

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Custom corrugated pallet boxes by Crat Packaging
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