Crat Packaging

Free Design Support | Free Shipping | Fast Turnaround Time

7 to 15-BUSINESS DAYS
Free Design Support
Best and Competitive Pricing
HIGH QUALITY OFFSET PRINTING
LOW MINIMUMS ORDERS
Create Your Perfect Box with
UNLIMITED CUSTOMIZATION OPTIONS
Offset Printing
Offset Printing

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Digital Print
Digital Printing

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen Printing Machine
Screen Printing

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

UV Printing
UV Printing

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Water base Ink
Water-based Inks

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

fluorescent color ink
Fluorescent Inks

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Pantone
Pantone

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Panton Colors
Pantone Metallic

Produce metallic colors through precise ink formulations to replicate color in printing.

1 Side Coated Card
SBS C1S

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

2 Side Coated Card
SBS C2S

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

textured paper
Textured

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

Gold Metallic Paper
Metallic Paper

A unique paper material showcasing a shiny or matte metallic laminated surface.

white kraft
White Kraft

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Brown Kraft
Natural Brown Kraft

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Black Kraft
Black Kraft

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Grey Chipboard
Grey Chipboard

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

holographic paper
Holographic

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

White Duplex Board
White Duplex Chipboard

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss Lamination
Gloss Lamination

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte Lamination
Matte Lamination

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Soft Touch Lamination
Soft Touch Lamination

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

spot gloss uv
Spot UV

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

Varnish
Varnish

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

uv printing
UV Coating

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

Embossing on Box
Embossing

In a printing method, dies are pressed onto the back of the material to create a raised motif.

Debossing on box
Debossing

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

Gold Foil Boxes
Hot Foil Stamping

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Window Patching
Window Patching

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.

How does the process work
Getting to Know the Process in Crat Packaging
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Get a free quote for any custom box right now, no matter how challenging. 

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Add-Ons & Material Selection

We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.

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Artwork Design For Print

Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.

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Effortless Printing & Shipping

Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.

Technical Specifications

DimensionsAvailable in Custom Sizes
PrintingCMYK, Pantone Color, Full Color & No Printing
Paper StockEco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock
CoatingSemi-Gloss AQ, Gloss UV, Matte UV & Spot UV
Default ProcessDie Cutting, Gluing, Scoring, Perforating
Custom OptionsWindow Cut Out, Gold/Silver Foiling, Embossing, Raised Ink
ProofDigital Proof, 3D Mock-Up
ShippingShipped FLAT (Free Shipping Across USA & Canada)
HelpFor further inquiries and Quotes, contact us or email at sales@cratpackaging.com
Learn More About Personalised Popcorn Boxes

Custom personalised popcorn boxes give theaters, gourmet popcorn brands, and event planners a food-safe, branded container for popcorn snacks and party treats. Crat Packaging manufactures these boxes at our US facility in food-safe kraft and SBS board, with low minimums and free design support for wholesale buyers.

Key Features of Our Personalised Popcorn Boxes

  • Classic tapered shape — the familiar wide-top popcorn bucket silhouette.
  • Food-safe, grease-resistant board — protects against butter and oil.
  • Full custom branding — full-color CMYK printing personalised for theaters, events, and gourmet brands.
  • Multiple sizes — small, medium, and large serving formats.
  • Kraft and SBS board — from a rustic gourmet look to bright, saturated theater branding.
  • Fold-flat storage — ships flat, assembles quickly at point of sale.
  • Low minimum order quantities — order in bulk without factory-scale minimums.

Specifications

Box StyleTapered popcorn box (compare to paper snack packaging box for other snack formats)
DimensionsSmall, medium, and large serving sizes
MaterialKraft board, SBS board, grease-resistant coated stock
Thickness250–350 GSM
PrintingCMYK, PMS spot color, 1-2 color kraft printing
FinishingMatte lamination, food-safe coating
Add-onsCustom sizing, event/theme printing
Minimum Order100 units
Turnaround10–15 business days (8 business days expedited)
Setup / Plate / Die ChargesFree

Customization Options

Sizes

We build these boxes in small, medium, and large serving sizes, matched to movie-theater portions, event favors, or gourmet retail bags.

Materials

Kraft board gives a natural, gourmet-market look, while SBS board offers a bright white surface for bold theater and event branding.

Printing & Finishes

Full-color CMYK printing, PMS spot-color matching, and matte lamination are available, along with simple 1-2 color kraft printing for a classic cinema look.

Add-Ons

We can print event themes, movie titles, or wedding and birthday details directly on the box for a fully personalized touch.

Industries & Use Cases

Movie theaters, gourmet popcorn brands, event planners, wedding favor suppliers, and carnival or fair vendors use personalised popcorn boxes for concessions, favors, and gourmet retail.

How to Order

  1. Request a free quote with your box size, material, and quantity.
  2. Our design team builds a free print-ready proof personalised with your branding or theme.
  3. Approve your proof.
  4. Production runs 10–15 business days standard, or 8 business days expedited.
  5. Your finished boxes ship to your theater, kitchen, or event venue.

Why Wholesale Buyers Choose Crat Packaging

We manufacture every popcorn box at our own US production facility, so theaters and gourmet brands get consistent, food-safe quality without long overseas lead times. Setup, plate, and die charges are free, minimum orders start at just 100 units, design support is free, and bulk pricing starts from around $0.75 per unit depending on size, material, quantity, and finish.

Frequently Asked Questions

Can I use these for a wedding or party favor?

Yes, personalised popcorn boxes printed with names, dates, or themes are a popular choice for wedding and party favors.

Are these boxes food-safe?

Yes, our popcorn boxes use food-safe, grease-resistant board suitable for direct food contact.

What’s the minimum order quantity?

Our minimum order quantity is 100 units, letting theaters and gourmet brands order smaller batches without factory-scale minimums.

How long does production take?

Standard turnaround is 10–15 business days after proof approval, with 8-business-day expedited production available.

What sizes are available?

We offer small, medium, and large serving sizes, and can build fully custom sizes on request.

Ready to package your popcorn? Get a free quote from Crat Packaging today.

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Custom personalised popcorn boxes by Crat Packaging
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