Printed Aluminium Foil Pouch
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Keep your product fresh and secure with Printed Aluminium Foil Pouch, engineered with strong barrier protection and a durable seal. Custom sizes, finishes, and printing available on every order. Order in bulk today and get a free quote in minutes!
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Material | Food-Grade Mylar, Aluminum Foil Laminate, Kraft Mylar & Clear Mylar |
| Finish | Matte, Glossy & Metallic Finish |
| Features | Heat Sealing, Resealable Zipper, Tear Notch, Hang Hole |
| Custom Options | Clear Window, Child-Resistant Zipper, Custom Printing, Matte/Gloss Coating |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Printed aluminium foil pouches from Crat Packaging combine a foil barrier layer with full-color exterior printing, giving food, supplement and chemical-sensitive products maximum protection from light, moisture and oxygen alongside shelf-ready branding. Unlike clear or metallized film, true foil lamination gives a 100% light and oxygen barrier, which matters for products with a longer required shelf life.
Key Features of Our Printed Aluminium Foil Pouches
- True foil lamination for a full light, moisture and oxygen barrier
- Full-color CMYK or PMS printing on the exterior surface
- Stand-up pouch, flat pouch or side-gusset construction options
- Resealable zip closures and one-way degassing valves available
- Matte or gloss exterior finish with spot UV or metallic ink accents
- Heat-sealable seams built for automated or manual filling lines
Specifications
| Box Style | Stand-up pouch, flat pouch, or side-gusset foil pouch |
| Material | Aluminium foil laminate with PET or PE sealant layer |
| Thickness | 3.5-6 mil laminate |
| Printing | Full CMYK or PMS spot color, rotogravure or digital |
| Finishing | Matte or gloss exterior, spot UV, metallic ink accents |
| Add-ons | Zip closure, degassing valve, tear notch, hang hole |
| Minimum Order | 100 units |
| Turnaround | 10-15 business days standard, 8 business days expedited |
| Setup / Plate / Die Charges | Free |
Customization Options
Sizes
Produced to the exact width, height and gusset depth needed for your product volume and fill line.
Materials
True aluminium foil laminate rather than a metallized film, for a full barrier against light and oxygen.
Printing
Full CMYK printing with PMS spot color matching directly on the foil laminate surface.
Finishes
Matte or gloss exterior finish, with spot UV and metallic ink accents available on logos and key artwork.
Add-ons
Resealable zip closures, one-way degassing valves, tear notches and hang holes for retail pegs.
Industries & Use Cases
Food and snack brands, nutraceutical and supplement companies, coffee and tea, and chemical or industrial products that need a full light and oxygen barrier rather than a clear or metallized film.
How to Order
- Request a free quote with your size, material and quantity.
- Get free design support and a digital proof from our team.
- Approve the final proof.
- Production begins – standard turnaround is 10-15 business days, with 8-business-day expedited service available.
- Your order ships to your US address.
Why Wholesale Buyers Choose Crat Packaging
Crat Packaging runs its own production facility in the USA, so every order – including printed aluminium foil pouches – is made from scratch rather than resold from a middleman. There are no setup, plate or die-cut charges, design support is free, and minimum order quantities stay low compared to most competitors. Bulk pricing starts from around $0.75 per unit depending on size, material, quantity and finishing, with standard turnaround of 10-15 business days and expedited production in as little as 8 business days.
Frequently Asked Questions
What is the difference between foil and metallized film pouches?
True foil laminate gives a complete light and oxygen barrier, while metallized film only partially blocks light. Foil is the better choice for products needing a longer shelf life.
What is the minimum order for printed foil pouches?
100 units.
Can you add a degassing valve?
Yes, one-way degassing valves are available for coffee and other products that release gas after packaging.
What closures are available?
Resealable zip closures, tear notches and heat-sealed seams are all available depending on your fill process.
How long does production take?
Standard turnaround is 10-15 business days after proof approval, with an 8-business-day expedited option.
Protect your product with a true foil barrier – get a free quote today.
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