Recycled Mailer Boxes
Great
366 reviews on
Trustpilot
Protect your products and promote your brand with recycled mailer boxes, durable enough for shipping and stylish enough for unboxing. Free design support and fast turnaround available. Get your free quote today!
$0.73
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Recycled mailer boxes are corrugated shipping cartons made from post-consumer recycled fiber, built for brands that want their packaging’s sustainability claim to be accurate, not just marketing language. Crat Packaging manufactures these at our own US facility, with a 100-unit minimum, full custom printing, and free design support for eco-conscious brands.
Why Choose Our Recycled Mailer Boxes
- Post-consumer recycled corrugated fiber, reducing virgin material use without sacrificing shipping strength.
- Fully recyclable and curbside-friendly — no plastic laminate barriers that block recycling at the end of the box’s life.
- Soy or water-based ink printing available alongside standard CMYK for a lower-impact print process.
- Kraft board finish that visually communicates the recycled, sustainable positioning without extra labeling.
- Crush-resistant corrugated construction that holds up in transit despite the reduced-impact materials.
- Free design support to build print-ready artwork, including sustainability messaging and recycling instructions.
- No setup or plate charges, so a sustainability-focused rebrand doesn’t cost more to produce.
Specifications
| Box Style | Tuck-top or roll-end front-tuck mailer — compare with our kraft mailer boxes and cardboard mailer boxes |
|---|---|
| Dimensions | Custom sizes built to your product dimensions |
| Material | Post-consumer recycled E-flute or B-flute corrugated, kraft liner board |
| Thickness | Standard 32 ECT recycled corrugated; heavier flute available on request |
| Printing | Full CMYK or soy/water-based ink, PMS spot colors, digital or offset |
| Finishing | Matte lamination-free finishing options to keep the box fully recyclable, plus spot UV where recyclability isn’t a priority |
| Add-ons | Recycling instructions print, tear notch, hang hole |
| Minimum Order | 100 units |
| Turnaround | 10–15 business days standard; 8 business days expedited |
| Setup / Plate / Die Charges | Free |
Customization Options
Sizes
We cut dielines to your product’s exact dimensions, keeping material use — and cost — as low as possible while still protecting what’s inside.
Materials
Our recycled stock uses post-consumer corrugated fiber with a kraft liner, giving boxes a visibly natural, sustainable look that reinforces an eco-conscious brand without extra labeling.
Printing & Sustainability Messaging
Choose standard CMYK printing or soy and water-based inks for a lower-impact process, and print recycling instructions or your sustainability certifications directly on the box.
Recyclability-First Finishing
We can skip plastic-laminate finishes that block curbside recycling, keeping the box fully recyclable end to end, while still offering spot UV or foil accents for brands that want to balance sustainability with shelf presence.
Industries & Use Cases
Recycled mailer boxes are ordered by sustainable and eco-conscious e-commerce brands, food and beverage companies with sustainability commitments, cosmetics and personal care brands, and subscription box companies that market their packaging’s environmental footprint to customers.
How to Order
- Request a free quote with your product dimensions and quantity.
- Our design team builds a free dieline and mockup, including any sustainability messaging.
- Approve the proof before production begins.
- We produce your boxes at our US facility (100-unit minimum, 10–15 business days, or 8 days expedited).
- Boxes ship flat-packed, ready to assemble at your fulfillment location.
Why Wholesale Buyers Choose Crat Packaging
Crat Packaging runs its own US production facility, so sustainable packaging claims stay verifiable instead of relying on an overseas supplier’s word. There are no setup, plate, or die-cut charges, design support is free, and the minimum order is just 100 units. Bulk pricing starts from around $0.75 per unit, depending on size, material, quantity, and finishing, with standard turnaround of 10–15 business days or 8 days expedited.
Frequently Asked Questions
What is the minimum order for recycled mailer boxes?
The minimum order is 100 units, which works well for brands piloting a sustainable packaging switch before a larger rollout.
Are these boxes fully recyclable, not just made from recycled material?
Yes, when ordered without plastic-laminate finishing. We can skip laminate coatings that block curbside recycling so the finished box stays recyclable end to end.
Is the corrugated as strong as non-recycled stock?
Yes. Our recycled corrugated is rated to standard shipping strength requirements and holds up to normal parcel-carrier handling.
Can I print sustainability certifications or recycling instructions?
Yes. We print recycling instructions, sustainability claims, and certification marks directly on the box as part of your artwork.
How long does production take?
Standard turnaround is 10–15 business days from proof approval, with an 8 business day expedited option available.
Are there setup or plate charges?
No. Crat Packaging does not charge setup, plate, or die-cut fees on any custom order.
Ready to switch to sustainable, recyclable shipping packaging? Get a free quote from Crat Packaging today.
Shop with Confidence
