Reusable Postage Boxes
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Move and ship with peace of mind using reusable postage boxes, engineered for strength and reliability. Custom sizes and bulk pricing available on every order. Place your order now and save with wholesale rates!
$0.73
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Reusable postage boxes are built for a return trip, not a one-way mailing. Crat Packaging manufactures wholesale mailing crates that a customer can reseal and send back — ideal for returns programs, refill subscriptions, and rental gear — from our own US facility with no setup charges.
Reusable Postage Box Specifications
| Box Style | Double-flap reversible mailer, tab-lock lid box, reusable packing box |
|---|---|
| Dimensions | Small 9″x6″x3″ up to 14″x11″x6″, or custom to fit your product |
| Material | E-flute corrugated board or heavy SBS board, both rated for repeat postal handling |
| Closure | Peel-and-reseal adhesive strip or tab-lock flap, good for both outbound and return legs |
| Printing | CMYK, address panels printed for both directions |
| Finishing | Matte lamination, water-resistant coating (optional) |
| Add-ons | Return-label window, tear strip, barcode field |
| Minimum Order | 100 units |
| Turnaround | 10–15 business days (8 business days expedited) |
| Setup / Die Charges | Free |
Key Features
- Dual-direction design — a second, untouched adhesive strip or tab keeps the box mailable on the way back.
- Lightweight but postal-tough board keeps shipping cost down without losing crush resistance.
- Return-label window lets a customer drop a pre-printed label straight into a designated slot.
- Address panels for both legs, so outbound and return labels never overlap or confuse a carrier.
- Free die-cut setup on custom shapes, even at low order volumes.
Built for Returns and Refill Programs
A standard mailer is taped shut once. A returns-ready box needs a second seal that still holds after the first has been opened, folded, and handled. Crat Packaging builds that second seal in from the start — a tab-lock flap or a peel-strip adhesive that has not been exposed yet — so the same carton can travel out and back without a new box.
This matters most for subscription refills, apparel and footwear returns, rental or loaner gear, and warranty exchanges, where a working return path cuts both packaging spend and customer friction.
Sizes and Materials
Small-format boxes in E-flute board suit apparel, cosmetics, and light retail returns. A heavier SBS-board build handles electronics, rental gear, or anything with sharper corners that needs to survive a second trip. Every size is built flat for storage between orders.
Industries & Use Cases
- Apparel and footwear brands with a returns or exchange program
- Subscription and refill services shipping the same container back and forth
- Rental and loaner-equipment businesses (tech, tools, sports gear)
- Warranty and repair programs needing a prepaid return path
- Retailers piloting closed-loop mail packaging
How to Order
- Send item dimensions and whether you need one or two address panels.
- Get free design support and a digital proof before production.
- Approve the proof, or request a physical sample first.
- Production runs 10–15 business days, 8 expedited.
- Boxes ship flat-packed, ready for your fulfillment team.
Why Wholesale Buyers Choose Crat Packaging
- Own US production facility, no offshore delays
- No setup, plate, or die-cut charges
- Free design support on every order
- Low MOQ of 100 units
- Bulk pricing from around $0.75/unit, depending on size, material, and quantity
Frequently Asked Questions
How does a reusable postage box work for returns?
It ships with two sealing points — one used outbound, a second untouched one used for the return leg — so the same box makes both trips.
What materials hold up to two postal trips?
E-flute corrugated board and heavier SBS board both hold shape through an outbound and a return leg without crushing.
Can I print a return address and a sender address on the same box?
Yes. Separate panels are printed for each direction so labels never overlap.
What’s the minimum order?
The MOQ is 100 units.
How fast is turnaround?
10–15 business days standard, 8 business days expedited.
Cut your returns and refill packaging spend. Get a free quote on wholesale reusable postage boxes today.
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