Rigid Setup Boxes
Great
366 reviews on
Trustpilot
Rigid setup boxes pre-glued into a permanent shape at the factory, requiring zero assembly, manufactured by Crat Packaging for a flawless fixed structure.
$0.53
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Rigid setup boxes are pre-glued at the factory into their final shape — unlike collapsible or knock-down rigid boxes that ship flat and fold into form — and Crat Packaging builds them this way when a brand needs a permanently fixed structure with no assembly step at fill time. “Setup” describes the construction method itself: the box arrives already set up, corners locked, ready to load.
Rigid Setup Boxes Specifications
| Box Style | Fixed, pre-glued rigid box (not collapsible) |
|---|---|
| Material | 2mm-3mm rigid chipboard wrapped in paper, kraft, or laminate |
| Assembly | None required — corners are glued and locked at the factory |
| Best For | Brands wanting a permanently fixed, no-assembly box shape |
| Print Options | Offset, digital, foil stamping, embossing |
| Order Volume (MOQ) | Starts at 100 units |
| Shipping | Nationwide US delivery, bulkier per-unit shipping than collapsible |
Setup vs. Collapsible Construction
A collapsible rigid box folds flat for cheaper shipping and pops into shape at fill time — but it needs an assembly step and can show fold lines. A setup box skips that entirely: it’s glued into its permanent shape at the factory, so the corners stay crisp and there’s zero labor required before filling.
Use Cases
- Retailers who want to fill and ship without an assembly step.
- Brands prioritizing a flawless, fold-line-free exterior over flat-pack shipping savings.
- High-volume fulfillment operations where assembly labor is a bottleneck.
- Premium product lines where a permanently rigid shape signals quality.
Tradeoffs to Consider
Setup boxes ship pre-assembled, which means more cubic volume per unit than a flat-packed collapsible box — a real cost and freight consideration at scale. Crat Packaging helps weigh that tradeoff against the assembly-labor savings and finish quality setup boxes offer.
Material and Finish Options
Matte, gloss, soft-touch, and kraft wraps are all available, with foil stamping and embossing applied before the box is glued into final form.
Eco-Friendly Setup Box Packaging
A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers recyclable and FSC-certified board options for setup boxes, balancing permanent structure with responsible sourcing.
Who Buys Rigid Setup Boxes
- Retail brands wanting a no-assembly, ready-to-fill box.
- E-commerce fulfillment centers looking to cut assembly labor.
- Luxury and premium brands prioritizing a flawless fixed shape.
- Gift and presentation companies needing consistent, crisp corners.
Why Order From Crat Packaging
- Zero assembly required — ready to fill on arrival.
- Free design support from our structural team.
- Low MOQ starting at 100 units.
- Fast US delivery from domestic production.
- Crisp, permanent corners with no visible fold lines.
- Full finish range from matte to metallic.
How to Order
- Send us your dimensions, material preference, and print needs.
- Receive a free digital proof for review.
- Request an optional physical sample before your full run.
- Approve the proof and we produce and ship your order.
Frequently Asked Questions
What does “setup box” mean?
It describes a rigid box that’s glued into its final shape at the factory, unlike a collapsible box that folds flat and is assembled at fill time.
Do setup boxes cost more to ship than collapsible boxes?
Yes, because they ship pre-assembled and take up more cubic volume per unit.
Is this different from Rigid Setup Boxes Wholesale?
Yes, this page covers the general setup-box construction and style; our Rigid Setup Boxes Wholesale page covers bulk volume pricing.
What is the minimum order quantity?
Orders start at 100 units.
Can setup boxes still be custom printed?
Yes, offset, digital, foil stamping, and embossing are all available.
Are eco-friendly setup box options available?
Yes, recyclable and FSC-certified board options are available.
Shop with Confidence
