Rigid Shipping Boxes
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Crush-resistant rigid shipping boxes engineered to protect fragile and high-value products through parcel transit, manufactured by Crat Packaging.
$0.73
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Rigid shipping boxes protect high-value products through parcel and freight transit with a crush-resistant structure that standard corrugated mailers can’t match, built for brands shipping fragile, expensive, or unboxing-focused goods direct to customers. The same rigid construction that makes a product feel premium on a shelf also keeps it intact after a cross-country trip through a sorting facility.
Rigid Shipping Boxes Specifications
| Box Style | Rigid two-piece or telescoping shipper box |
|---|---|
| Material | 2mm-3mm rigid chipboard, optional corrugated inner liner |
| Assembly | Pre-assembled, ready to pack and ship |
| Best For | Fragile, high-value, or unboxing-focused direct-to-consumer products |
| Print Options | Offset, digital, foil stamping, embossing |
| Order Volume (MOQ) | Starting at 100 units |
| Shipping | Nationwide US delivery |
Built to Survive the Last Mile
Parcel carriers drop, stack, and compress packages through automated sorting systems, and a standard folding carton often can’t take that stress without denting or crushing. These boxes use a thicker board and tighter corner construction that resists crushing, keeping the unboxing moment intact even after a rough carrier handoff.
Who Buys Rigid Shipping Boxes
- Direct-to-consumer electronics brands shipping fragile devices.
- Subscription box companies where the shipper itself is part of the brand experience.
- Luxury and cosmetics brands shipping products that need to arrive flawless.
- Gift and specialty food companies shipping products directly to end customers.
Inner Protection Options
Foam inserts, corrugated dividers, and custom die-cut trays can be built into a rigid shipping box to hold a product firmly in place, preventing shifting and impact damage during transit without adding loose fill.
Material and Finish Options
Matte, gloss, soft-touch, and kraft finishes are available, along with foil stamping and embossing for brands that want the shipping box itself to double as a marketing touchpoint.
Sizing for Parcel Efficiency
Oversized shipping boxes waste cubic space and drive up dimensional-weight shipping costs. Crat Packaging designs shipper dimensions around your product and any inserts to keep freight costs as low as possible without sacrificing protection. Browse our full line of custom shipping boxes for more configurations.
Eco-Friendly Rigid Shipping Boxes
A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers recyclable and FSC-certified board options for our rigid shipping box line.
Why Order From Crat Packaging
- Crush-resistant construction built for real carrier handling.
- Custom internal protection engineered around your product.
- Free design support from an in-house structural team.
- Low MOQ starting point compared to overseas-only suppliers.
- Fast US delivery from domestic production and fulfillment.
- Dimensional-weight-conscious sizing to control freight costs.
How to Order
- Send us your product dimensions, fragility needs, and print requirements.
- Receive a free digital proof for review.
- Request an optional physical sample before committing to a run.
- Approve the proof and we produce and ship your order.
Frequently Asked Questions
How are rigid shipping boxes different from standard corrugated mailers?
Rigid shipping boxes use thicker, denser board that resists crushing far better than standard corrugated mailers, protecting fragile or high-value products.
Can these boxes include protective inserts?
Yes, foam inserts, corrugated dividers, and custom die-cut trays can all be built in to hold your product securely.
Will a rigid shipping box increase my dimensional-weight shipping cost?
We design dimensions around your product and inserts specifically to minimize wasted cubic space and control dimensional-weight costs.
What is the minimum order quantity?
Orders start at 100 units.
Can they be custom printed?
Yes, offset, digital, foil stamping, and embossing are all available.
Are eco-friendly rigid shipping box options available?
Yes, recyclable and FSC-certified board options are available.
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