UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Rigid shirt boxes give apparel brands a flat, gift-ready presentation with a lift-off lid that showcases a folded shirt the moment it’s opened, built for boutiques, corporate gifting, and online apparel brands that want unboxing to feel like a retail counter. The wide, shallow shape is sized specifically around folded garments, not adapted from a generic box template.
Rigid Shirt Boxes Specifications
| Box Style | Two-piece lift-off lid, wide and shallow |
|---|---|
| Material | 2mm-3mm rigid chipboard wrapped in paper, kraft, or laminate |
| Assembly | Pre-assembled, ready to fold and pack |
| Best For | Apparel brands, boutiques, and corporate gifting programs |
| Print Options | Offset, digital, foil stamping, embossing |
| Order Volume (MOQ) | Starting at 100 units |
| Shipping | Nationwide US delivery |
Sized for Folded Garments
Unlike a generic gift box, a shirt box is proportioned around a folded shirt, polo, or sweater so the garment sits flat without creasing or overcrowding, and the lid lifts straight off for a clean first look, similar in spirit to our custom t-shirt boxes line but built specifically around the classic lift-off shirt-box format.
Who Buys Shirt Boxes
- Apparel and fashion brands packaging folded shirts for retail or online sale.
- Corporate gifting programs sending branded apparel to employees or clients.
- Boutiques and specialty retailers wanting an in-store unboxing feel.
- Custom merchandise brands shipping printed or embroidered shirts direct to fans.
Tissue and Insert Options
Tissue paper wraps, printed tissue, and thin foam or cardboard dividers can all be added inside the box to present a folded garment cleanly and keep it from shifting during transit.
Material and Finish Options
Matte, gloss, soft-touch, and kraft finishes are available, with foil stamping and embossing for brands that want their logo to be the first thing a customer sees.
Sizing for Multiple Garment Types
Shirt boxes can be sized for a single folded tee, a stacked multi-shirt set, or a polo-and-accessory bundle, with depth adjusted so the lid sits flush without crushing the fabric underneath.
Eco-Friendly Rigid Shirt Boxes
A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers recyclable and FSC-certified board options for our shirt box line.
Why Order From Crat Packaging
- Garment-specific proportions built around folded shirts, not generic boxes.
- Free design support from an in-house structural team.
- Low MOQ starting point compared to overseas-only suppliers.
- Fast US delivery from domestic production and fulfillment.
- Custom tissue and insert options for a clean presentation.
- Consistent branding across foil, embossing, and print finishes.
How to Order
- Send us your garment dimensions, fold style, and print requirements.
- Receive a free digital proof for review.
- Request an optional physical sample before committing to a run.
- Approve the proof and we produce and ship your order.
Frequently Asked Questions
What makes a shirt box different from a standard gift box?
Shirt boxes are wide and shallow, proportioned specifically around a folded garment rather than a general gift item.
Can a shirt box hold more than one garment?
Yes, sizing can accommodate a single folded shirt, a stacked set, or a bundled item alongside it.
Do you provide tissue paper or inserts?
Yes, tissue wraps, printed tissue, and thin dividers are all available to add.
What is the minimum order quantity?
Orders start at 100 units.
Can shirt boxes be custom printed?
Yes, offset, digital, foil stamping, and embossing are all available.
Are eco-friendly shirt box options available?
Yes, recyclable and FSC-certified board options are available.
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