Crat Packaging

Free Design Support | Free Shipping | Fast Turnaround Time

7 to 15-BUSINESS DAYS
Free Design Support
Best and Competitive Pricing
HIGH QUALITY OFFSET PRINTING
LOW MINIMUMS ORDERS
Create Your Perfect Box with
UNLIMITED CUSTOMIZATION OPTIONS
Offset Printing
Offset Printing

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Digital Print
Digital Printing

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen Printing Machine
Screen Printing

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

UV Printing
UV Printing

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Water base Ink
Water-based Inks

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

fluorescent color ink
Fluorescent Inks

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Pantone
Pantone

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Panton Colors
Pantone Metallic

Produce metallic colors through precise ink formulations to replicate color in printing.

1 Side Coated Card
SBS C1S

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

2 Side Coated Card
SBS C2S

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

textured paper
Textured

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

Gold Metallic Paper
Metallic Paper

A unique paper material showcasing a shiny or matte metallic laminated surface.

white kraft
White Kraft

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Brown Kraft
Natural Brown Kraft

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Black Kraft
Black Kraft

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Grey Chipboard
Grey Chipboard

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

holographic paper
Holographic

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

White Duplex Board
White Duplex Chipboard

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss Lamination
Gloss Lamination

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte Lamination
Matte Lamination

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Soft Touch Lamination
Soft Touch Lamination

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

spot gloss uv
Spot UV

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

Varnish
Varnish

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

uv printing
UV Coating

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

Embossing on Box
Embossing

In a printing method, dies are pressed onto the back of the material to create a raised motif.

Debossing on box
Debossing

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

Gold Foil Boxes
Hot Foil Stamping

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Window Patching
Window Patching

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.

How does the process work
Getting to Know the Process in Crat Packaging
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Get a free quote for any custom box right now, no matter how challenging. 

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Add-Ons & Material Selection

We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.

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Artwork Design For Print

Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.

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Effortless Printing & Shipping

Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.

Technical Specifications

DimensionsAvailable in Custom Sizes
PrintingCMYK, Pantone Color, Full Color & No Printing
Paper StockEco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock
CoatingSemi-Gloss AQ, Gloss UV, Matte UV & Spot UV
Default ProcessDie Cutting, Gluing, Scoring, Perforating
Custom OptionsWindow Cut Out, Gold/Silver Foiling, Embossing, Raised Ink
ProofDigital Proof, 3D Mock-Up
ShippingShipped FLAT (Free Shipping Across USA & Canada)
HelpFor further inquiries and Quotes, contact us or email at sales@cratpackaging.com
Learn More About Rigid Tray and Sleeve Boxes

Rigid tray and sleeve boxes create a two-piece reveal where an outer sleeve slides off to expose a rigid inner tray holding the product, giving brands a built-in unboxing moment without any glued lid or hinge. The sliding motion itself becomes part of the brand experience, popular for electronics, cosmetics, and gift sets.

Rigid Tray and Sleeve Boxes Specifications

Box StyleSliding outer sleeve over a rigid inner tray
Material2mm-3mm rigid chipboard, printed sleeve stock
AssemblyPre-assembled, ready to slide-fit and pack
Best ForElectronics, cosmetics, and curated gift sets
Print OptionsOffset, digital, foil stamping, embossing
Order Volume (MOQ)Starting at 100 units
ShippingNationwide US delivery

The Slide-Reveal Unboxing Moment

Instead of lifting a lid, the customer slides the outer sleeve away to reveal the product sitting in a fitted inner tray. That motion creates a distinct tactile moment that a standard lift-off box can’t replicate, which is why the format shows up often in our broader tray and sleeve boxes line for brands prioritizing presentation.

Who Buys Tray and Sleeve Boxes

  • Consumer electronics brands presenting devices and accessories.
  • Cosmetics and beauty brands showcasing curated product sets.
  • Gift and subscription box companies building a memorable reveal.
  • Specialty food and beverage brands packaging premium multi-item sets.

Tray Insert Options

Inner trays can be molded or die-cut to fit a product’s exact shape, with foam, felt, or printed cardboard finishes so items sit securely without shifting inside the sleeve.

Material and Finish Options

Matte, gloss, soft-touch, and kraft finishes are available on the sleeve, with foil stamping and embossing commonly applied to the sliding face where it gets the most visibility.

Multi-Piece Sets in One Tray

A single tray can be die-cut with multiple cavities to hold a curated set, such as a skincare trio or an electronics accessory bundle, keeping every item visible and organized under one sleeve.

Eco-Friendly Tray and Sleeve Boxes

A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers recyclable and FSC-certified board options for our tray and sleeve line.

Why Order From Crat Packaging

  • Distinct slide-reveal presentation that stands out from lift-off boxes.
  • Custom-fit tray inserts engineered around your product.
  • Free design support from an in-house structural team.
  • Low MOQ starting point compared to overseas-only suppliers.
  • Fast US delivery from domestic production and fulfillment.
  • Multi-cavity tray options for curated product sets.

How to Order

  1. Send us your product dimensions and set configuration.
  2. Receive a free digital proof for review.
  3. Request an optional physical sample before committing to a run.
  4. Approve the proof and we produce and ship your order.

Frequently Asked Questions

What is the difference between a tray and sleeve box and a lift-off box?
A tray and sleeve box uses a sliding outer sleeve over a fitted inner tray, instead of a lid that lifts straight off.

Can the tray hold multiple products?
Yes, a single tray can be die-cut with multiple cavities for a curated multi-item set.

What tray insert materials are available?
Molded or die-cut inserts in foam, felt, or printed cardboard are all available.

What is the minimum order quantity?
Orders start at 100 units.

Can the sleeve be custom printed?
Yes, offset, digital, foil stamping, and embossing are all available.

Are eco-friendly options available?
Yes, recyclable and FSC-certified board options are available.

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Rigid Tray and Sleeve Boxes by Crat Packaging
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