UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Roller End Tuck Boxes from Crat Packaging use a smoothed, rounded-edge roll construction at the box ends, built for products that need extra-gentle, snag-free handling beyond a standard tuck-top carton.
Roller End Tuck Boxes Specifications
| Box Style | Rounded roller-edge carton with tuck closure |
|---|---|
| Material | SBS paperboard, 20-26pt |
| Assembly | Flat-packed, tool-free fold assembly |
| Best For | Products requiring smooth, snag-free edge handling |
| Print Options | Full-color CMYK, spot UV, matte or gloss lamination |
| Order Volume (MOQ) | 150 units minimum |
| Shipping | Flat-packed cartons, US-wide delivery |
A Distinct Rounded-Edge Construction
Roller End Tuck Boxes take the general tuck-top carton concept and change one structural detail: the end panels are rolled and smoothed into a rounded profile rather than a sharp folded crease. That rounded roll reduces the risk of the box edge snagging on fabric, packing materials, or gloved hands during high-frequency handling, and it gives the finished carton a softer, more refined feel on the shelf.
This is a genuinely different structural choice from our standard Roll End Tuck Top Boxes line, not just a naming variation — see the FAQ below for exactly how the two compare.
Common Use Cases
- Textile and apparel accessory brands avoiding snags on delicate materials.
- Cosmetics brands wanting a softer, premium-feeling edge finish.
- Gift and specialty retailers presenting products with a refined carton profile.
- Hand-packed fulfillment operations reducing edge-related handling injuries.
- Premium consumer goods brands differentiating shelf presentation from standard cartons.
Material and Format Options
Available in SBS paperboard with matte, gloss, or soft-touch lamination. The rounded roll detail can be applied to one or both ends depending on product handling needs.
Sustainable & Eco-Friendly Packaging
A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers recyclable and FSC-certified board options for this product, so brands can meet sustainability goals without giving up print quality or structural strength.
Who Buys This Wholesale
- Textile and apparel accessory brands
- Cosmetics and personal care companies
- Gift and specialty retailers
- Hand-fulfillment and subscription box operations
- Premium consumer goods brands
Why Order From Crat Packaging
- Wholesale pricing on every run, with tiered discounts as order volume grows.
- Free design support from a dedicated packaging specialist on every order.
- Low MOQ so small and growing brands can order without overcommitting on inventory.
- Fast US delivery with production and shipping timelines built for retail and e-commerce deadlines.
- A rounded roll-edge detail engineered specifically to reduce snagging.
- A refined, premium shelf profile distinct from standard tuck cartons.
How to Order
- Send us your dimensions, material preference, and print requirements — by email or through our online quote form.
- Receive a free digital proof showing your box design, colors, and finish within one business day.
- Request an optional physical sample so you can check the board weight, fold, and print quality before committing.
- Approve the final proof and we move straight to production and shipping, on the timeline you need.
Frequently Asked Questions
How is this different from Roll End Tuck Top Boxes?
Roll End Tuck Top Boxes use a standard folded rolled edge, a widely-used general retail carton. Roller End Tuck Boxes use a smoothed, rounded roll mechanism specifically engineered for snag-free handling — a distinct structural choice, not the same box renamed.
Why would I choose the rounded roll construction?
It’s a better fit for products or fulfillment processes where a sharp folded edge risks snagging fabric, packing material, or hands during frequent handling.
Does the rounded edge affect box strength?
No, board weight is adjusted slightly (20-26pt) to maintain full structural strength alongside the rounded profile.
Can the rounded roll be applied to just one end?
Yes, we can apply the rounded detail to one or both ends depending on your handling requirements.
What’s the minimum order quantity?
150 units minimum.
Is this style more expensive than a standard tuck-top box?
There’s a modest cost increase for the additional forming step, which we’ll quote alongside standard pricing for comparison.
Shop with Confidence



