Sample Mailer Boxes
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Custom Sample Mailer Boxes from Crat Packaging — compact, ship-ready cartons for product samples, trial sizes, and promotional mailers. Low MOQs, fast US shipping, full custom printing.
$0.91
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Crat Packaging manufactures Sample Mailer Boxes, a compact shipping-ready carton built for sending product samples, trial sizes, and small promotional items directly to customers or retail buyers. This line is sized and structured specifically for the sample-and-trial use case — smaller than a standard mailer box, but still rigid enough to protect contents in transit.
Sample Mailer Boxes Specifications
| Box Style | Compact tuck-top or two-piece mailer, ship-in-own-container design |
|---|---|
| Material | Corrugated or SBS paperboard, kraft options available |
| Sizes | Small-format sample sizes, custom dimensions available |
| Print Options | Full-color exterior branding, matte or gloss finish |
| Add-Ons | Insert cards, foam or paper padding, tear strip |
| Order Volume (MOQ) | Low minimums, scalable to bulk runs |
| Shipping | Flat-shipped, nationwide US delivery |
Built for Sample-Size, Ship-Ready Delivery
A sample mailer differs from a standard shipping mailer in one key way: it’s sized down for trial-size products, small promotional items, or single-unit samples rather than full-size retail goods. Crat Packaging engineers each mailer to hold its shape through transit while keeping dimensions tight, so brands aren’t paying to ship mostly empty space. The result is a compact carton that still protects its contents door to door.
Common Uses
- Product sampling campaigns: trial-size items mailed directly to prospective customers
- Subscription box trial units: single-shipment sample versions of a subscription line
- Retail buyer samples: small quantities sent to buyers for evaluation before a wholesale order
- Influencer and press mailers: compact branded boxes for outreach shipments
- Trade show follow-up mailers: small product samples sent after an event
Material and Format Options
Corrugated stock adds extra shipping durability for heavier or fragile samples, while lighter SBS paperboard keeps costs down for smaller, lower-weight items. Kraft finishes give a natural, unbleached look that pairs well with eco-conscious or artisanal brands.
Eco-Friendly Packaging
A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers recyclable and FSC-certified board options for sample mailers, so a trial-size shipment can also serve as a brand’s first sustainability impression.
Who Buys This Wholesale
- DTC brands running sampling and trial-size campaigns
- Subscription box companies offering trial units
- Beauty and wellness brands mailing product samples
- Marketing agencies handling influencer or press mailers
- Wholesale brands sending buyer evaluation samples
Why Order From Crat Packaging
- Competitive wholesale pricing on bulk mailer runs
- Free design support from our in-house packaging team
- Low minimum order quantities for smaller sampling campaigns
- Fast, reliable delivery across the US
- Compact structural engineering that protects contents without excess bulk
- Full custom printing to make even a sample feel like a brand moment
How to Order
- Send us your dimensions, material preference, and print needs
- Receive a free digital proof for approval
- Request an optional physical sample before committing to a full run
- Approve your proof and we ship your order
Frequently Asked Questions
How is a sample mailer different from a standard mailer box?
Sample mailers are sized down specifically for trial-size products and single-unit samples, keeping the box compact rather than built for full-size retail goods.
Can these be shipped directly through the mail?
Yes, they’re designed as ship-in-own-container mailers suitable for direct-to-customer shipment.
What sizes are available?
Small-format sample sizes are standard, with custom dimensions available to match your specific product.
Can I add an insert card or padding?
Yes, insert cards and foam or paper padding are available add-ons for extra presentation or protection.
Is there a low minimum order option?
Yes, we support low minimum order quantities, which fits sampling campaigns that don’t need large volumes.
Can I get full custom branding on the exterior?
Yes, full-color printing in matte or gloss finish is available to match your brand identity.
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