UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Crat Packaging manufactures Setup Boxes — rigid, non-folding cartons built with wrapped board over a chipboard core for the sturdy, premium feel used in luxury retail and gift packaging. Unlike a folding carton that collapses flat, a setup box holds its permanent shape from the moment it’s assembled, giving brands a substantial, high-end unboxing experience.
Setup Boxes Specifications
| Box Style | Rigid two-piece or hinged-lid setup carton |
|---|---|
| Material | Chipboard core wrapped in printed or textured paper |
| Assembly | Pre-assembled, ships fully formed |
| Best For | Luxury retail, gift sets, electronics, jewelry, premium cosmetics |
| Print Options | Foil stamping, embossing, textured wrap papers |
| Order Volume (MOQ) | 150 units minimum |
| Shipping | Pre-assembled cartons, nested for freight efficiency |
Built for Permanent Shape and Premium Feel
Because setup boxes ship already assembled rather than flat and folded, they carry more weight and rigidity in the hand — a physical cue that signals quality before a customer even opens the lid. The chipboard core, typically 2-3mm thick, resists dents and holds its edges sharp, which is why luxury brands lean on this format over standard folding cartons. If a lighter rigid option fits your budget better, our Rigid Setup Boxes line covers a similar structural category.
Common Use Cases
- Luxury gift sets: premium unboxing for high-value retail products.
- Electronics packaging: phones, watches, and accessories needing a solid protective shell.
- Jewelry boxes: rigid structure that protects and presents fine items.
- Premium cosmetics: setup boxes for prestige skincare and fragrance lines.
Wrap Materials and Finishes
Wrap paper options range from smooth matte stock to textured linen and specialty finishes, all fully customizable in print. Foil stamping, embossing, and debossing are standard finish techniques for setup boxes given the rigid substrate handles fine detail well.
Eco-Friendly Packaging
A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers recyclable and FSC-certified board options for Setup Boxes at no premium over standard stock.
Who Buys This Wholesale
- Luxury retail and gift brands
- Electronics manufacturers
- Jewelry and accessories companies
- Premium cosmetics and fragrance brands
Why Order From Crat Packaging
- Wholesale pricing on bulk rigid-box runs
- Free design support for wrap layout and die-lines
- Low MOQ starting at 150 units
- Fast US-wide delivery from domestic production
- Rigid chipboard construction engineered for edge durability
- Full range of premium finish techniques
How to Order
- Send us your box dimensions, material preference, and print needs.
- Receive a free digital proof for review.
- Request an optional physical sample before committing to a full run.
- Approve the proof and we move straight to production and shipping.
Frequently Asked Questions
How is a setup box different from a folding carton?
Setup boxes ship pre-assembled with a rigid chipboard core, while folding cartons ship flat and are formed at pack-out.
What chipboard thickness do you use?
Standard thickness runs 2-3mm depending on the box size and required rigidity.
Can I get a magnetic or ribbon closure?
Yes, magnetic closures, ribbon pulls, and hinged lids are all available.
What’s the minimum order quantity?
150 units for standard rigid-box runs.
Do rigid boxes cost more to ship?
Because they ship pre-formed rather than flat, freight cost is somewhat higher than folding cartons — we can advise on nesting to reduce this.
How long does production take?
Most orders ship within 12-18 business days after proof approval.
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