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Setup Boxes

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Rigid, pre-assembled Setup Boxes for luxury retail and gift packaging, wholesale from Crat Packaging.

$0.57

7 to 15-BUSINESS DAYS
Free Design Support
Best and Competitive Pricing
HIGH QUALITY OFFSET PRINTING
LOW MINIMUMS ORDERS
Create Your Perfect Box with
UNLIMITED CUSTOMIZATION OPTIONS
Offset Printing
Offset Printing

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Digital Print
Digital Printing

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen Printing Machine
Screen Printing

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

UV Printing
UV Printing

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Water base Ink
Water-based Inks

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

fluorescent color ink
Fluorescent Inks

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Pantone
Pantone

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Panton Colors
Pantone Metallic

Produce metallic colors through precise ink formulations to replicate color in printing.

1 Side Coated Card
SBS C1S

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

2 Side Coated Card
SBS C2S

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

textured paper
Textured

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

Gold Metallic Paper
Metallic Paper

A unique paper material showcasing a shiny or matte metallic laminated surface.

white kraft
White Kraft

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Brown Kraft
Natural Brown Kraft

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Black Kraft
Black Kraft

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Grey Chipboard
Grey Chipboard

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

holographic paper
Holographic

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

White Duplex Board
White Duplex Chipboard

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss Lamination
Gloss Lamination

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte Lamination
Matte Lamination

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Soft Touch Lamination
Soft Touch Lamination

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

spot gloss uv
Spot UV

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

Varnish
Varnish

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

uv printing
UV Coating

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

Embossing on Box
Embossing

In a printing method, dies are pressed onto the back of the material to create a raised motif.

Debossing on box
Debossing

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

Gold Foil Boxes
Hot Foil Stamping

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Window Patching
Window Patching

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.

How does the process work
Getting to Know the Process in Crat Packaging
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Get a free quote for any custom box right now, no matter how challenging. 

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Add-Ons & Material Selection

We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.

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Artwork Design For Print

Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.

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Effortless Printing & Shipping

Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.

Technical Specifications

DimensionsAvailable in Custom Sizes
PrintingCMYK, Pantone Color, Full Color & No Printing
Paper StockEco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock
CoatingSemi-Gloss AQ, Gloss UV, Matte UV & Spot UV
Default ProcessDie Cutting, Gluing, Scoring, Perforating
Custom OptionsWindow Cut Out, Gold/Silver Foiling, Embossing, Raised Ink
ProofDigital Proof, 3D Mock-Up
ShippingShipped FLAT (Free Shipping Across USA & Canada)
HelpFor further inquiries and Quotes, contact us or email at sales@cratpackaging.com
Learn More About Setup Boxes

Crat Packaging manufactures Setup Boxes — rigid, non-folding cartons built with wrapped board over a chipboard core for the sturdy, premium feel used in luxury retail and gift packaging. Unlike a folding carton that collapses flat, a setup box holds its permanent shape from the moment it’s assembled, giving brands a substantial, high-end unboxing experience.

Setup Boxes Specifications

Box Style Rigid two-piece or hinged-lid setup carton
Material Chipboard core wrapped in printed or textured paper
Assembly Pre-assembled, ships fully formed
Best For Luxury retail, gift sets, electronics, jewelry, premium cosmetics
Print Options Foil stamping, embossing, textured wrap papers
Order Volume (MOQ) 150 units minimum
Shipping Pre-assembled cartons, nested for freight efficiency

Built for Permanent Shape and Premium Feel

Because setup boxes ship already assembled rather than flat and folded, they carry more weight and rigidity in the hand — a physical cue that signals quality before a customer even opens the lid. The chipboard core, typically 2-3mm thick, resists dents and holds its edges sharp, which is why luxury brands lean on this format over standard folding cartons. If a lighter rigid option fits your budget better, our Rigid Setup Boxes line covers a similar structural category.

Common Use Cases

  • Luxury gift sets: premium unboxing for high-value retail products.
  • Electronics packaging: phones, watches, and accessories needing a solid protective shell.
  • Jewelry boxes: rigid structure that protects and presents fine items.
  • Premium cosmetics: setup boxes for prestige skincare and fragrance lines.

Wrap Materials and Finishes

Wrap paper options range from smooth matte stock to textured linen and specialty finishes, all fully customizable in print. Foil stamping, embossing, and debossing are standard finish techniques for setup boxes given the rigid substrate handles fine detail well.

Eco-Friendly Packaging

A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers recyclable and FSC-certified board options for Setup Boxes at no premium over standard stock.

Who Buys This Wholesale

  • Luxury retail and gift brands
  • Electronics manufacturers
  • Jewelry and accessories companies
  • Premium cosmetics and fragrance brands

Why Order From Crat Packaging

  • Wholesale pricing on bulk rigid-box runs
  • Free design support for wrap layout and die-lines
  • Low MOQ starting at 150 units
  • Fast US-wide delivery from domestic production
  • Rigid chipboard construction engineered for edge durability
  • Full range of premium finish techniques

How to Order

  1. Send us your box dimensions, material preference, and print needs.
  2. Receive a free digital proof for review.
  3. Request an optional physical sample before committing to a full run.
  4. Approve the proof and we move straight to production and shipping.

Frequently Asked Questions

How is a setup box different from a folding carton?
Setup boxes ship pre-assembled with a rigid chipboard core, while folding cartons ship flat and are formed at pack-out.

What chipboard thickness do you use?
Standard thickness runs 2-3mm depending on the box size and required rigidity.

Can I get a magnetic or ribbon closure?
Yes, magnetic closures, ribbon pulls, and hinged lids are all available.

What’s the minimum order quantity?
150 units for standard rigid-box runs.

Do rigid boxes cost more to ship?
Because they ship pre-formed rather than flat, freight cost is somewhat higher than folding cartons — we can advise on nesting to reduce this.

How long does production take?
Most orders ship within 12-18 business days after proof approval.

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Setup Boxes Wholesale by Crat Packaging
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