UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Crat Packaging manufactures Shipping Boxes for Shirts in a flat, garment-proportioned footprint built to match folded apparel dimensions, so t-shirts and folded clothing ship snugly with minimal void fill and less wasted cube on every pallet. Apparel brands save on both material and freight cost when the box is shaped for the product instead of forcing a t-shirt into a generic cube carton.
Shipping Boxes for Shirts Specifications
| Box Style | Low-profile flat-pack RSC, garment-proportioned |
|---|---|
| Material | E-flute corrugated or heavy chipboard mailer |
| Assembly | Flat-shipped, tuck or tape closure |
| Best For | T-shirts, folded apparel, single or multi-garment orders |
| Print Options | Flexo 1-4 color, full-color litho branding |
| Order Volume (MOQ) | 150 units minimum |
| Shipping | Flat-packed pallets, US-wide freight and parcel |
Sized for Folded Apparel, Not a Generic Cube
A standard cube-shaped shipping box wastes space around a flat-folded shirt, which means more void fill, more dimensional-weight shipping cost, and lower pallet density. This format is built low and wide to match a folded garment stack, so a shirt (or several) fits snug without extra packing material. The flatter profile also stacks more efficiently in freight and on retail backroom shelves.
Common Use Cases
- T-shirt and apparel brands: direct-to-consumer shirt shipments with minimal void fill.
- Multi-garment orders: boxes sized for 2-6 folded shirts in one shipment.
- Print-on-demand apparel: low-cost, fast-fulfillment shirt packaging.
- Wholesale apparel distribution: bulk shirt shipments to retail accounts.
Sizing and Capacity Options
Standard footprints match single-shirt and multi-shirt fold dimensions, with depth options for anywhere from one garment to a small bulk order. E-flute corrugated offers structural protection for parcel shipping, while a heavier chipboard mailer style works for lighter-weight, lower-cost single-garment orders.
Eco-Friendly Packaging
A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers recyclable and FSC-certified board options for Shipping Boxes for Shirts at no premium over standard stock.
Who Buys This Wholesale
- T-shirt and apparel brands
- Print-on-demand clothing companies
- Wholesale apparel distributors
- Subscription clothing box services
Why Order From Crat Packaging
- Wholesale pricing on bulk apparel-box runs
- Free design support for sizing and print layout
- Low MOQ starting at 150 units
- Fast US-wide delivery from domestic production
- Garment-proportioned sizing that cuts void fill and freight cost
- Flat-pack efficiency for lower storage and shipping cube
How to Order
- Send us your box dimensions, material preference, and print needs.
- Receive a free digital proof for review.
- Request an optional physical sample before committing to a full run.
- Approve the proof and we move straight to production and shipping.
Frequently Asked Questions
How many shirts fit in one box?
Standard sizes hold 1-6 folded shirts depending on box depth; larger multi-garment sizes are available.
Does this reduce my shipping cost?
Yes, the garment-proportioned footprint reduces dimensional weight and void-fill material compared to a generic cube box.
Can I print my logo on the box?
Yes, flexo and full-color litho print are both available for branding.
What’s the minimum order quantity?
150 units for standard runs.
Is this suitable for other folded apparel like hoodies?
Yes, we can adjust depth for bulkier folded items like hoodies or sweaters.
How long does production take?
Most orders ship within 10-15 business days after proof approval.
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