UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Shirt boxes bulk orders give apparel brands a single large production run of one shirt box design — sized, printed, and packed as one continuous batch rather than a recurring supply account — and Crat Packaging runs these bulk jobs to keep your per-unit cost down on that one order. This is the right page when you need thousands of the same box for a launch, a seasonal drop, or a one-time retail rollout.
Shirt Boxes Bulk Specifications
| Box Style | Flat, tuck-top or two-piece lid folding carton |
|---|---|
| Material | 12pt-16pt SBS or kraft folding carton stock |
| Assembly | Ships flat, tool-free hand assembly |
| Best For | One-time large single-run apparel orders |
| Print Options | Full-color offset, foil logo, matte or gloss coating |
| Order Volume (MOQ) | Bulk runs from 2,500 units per order |
| Shipping | Ships nationwide across the US |
The Bulk Order Angle: One Big Run, One Price
A bulk order is a single production batch sized for a specific event — a product launch, a seasonal collection, or a retail chain rollout — not an ongoing supplier relationship. Because the entire quantity is produced and shipped together, Crat Packaging can lock in one flat per-unit rate for the whole run, without the tiered pricing structure of an ongoing wholesale supplier account. See our standard Shirt Boxes page if you’re placing a smaller, one-off order instead of a large single run. If you already know your total unit count for this order, a bulk quote is the fastest way to price it.
Use Cases
- Product launches needing thousands of matching boxes at once.
- Seasonal apparel drops with a fixed production window.
- Retail chain rollouts requiring uniform packaging across stores.
- Trade show and event giveaways needing a large one-time quantity.
Bulk Production Options
Choose tuck-top, lid-and-base, or magnetic-closure styles, all produced in one continuous run with consistent color matching and die-cut precision across the full batch.
Eco-Friendly Bulk Packaging
A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers recyclable and FSC-certified board options for bulk shirt box runs, so a large single order can still meet sustainability goals.
Who Buys Shirt Boxes in Bulk
- Apparel brands launching a new shirt line at scale.
- Retail chains stocking every location with the same box in one shipment.
- Event organizers needing a large one-off quantity for giveaways.
- Manufacturers fulfilling a single large B2B purchase order.
Why Order From Crat Packaging
- Flat bulk pricing locked in for the full production run.
- Free design support for sizing and print layout.
- Consistent batch color across the entire order.
- Fast US delivery from domestic production.
- Single-run efficiency without recurring account setup.
- Large-quantity capacity for launch-day timelines.
How to Order
- Send us your dimensions, material preference, and print needs.
- Receive a free digital proof for review.
- Request an optional physical sample before the full run.
- Approve the proof and we produce and ship your bulk order.
Frequently Asked Questions
What counts as a bulk order?
A bulk order is a single production batch, typically starting at 2,500 units, priced as one flat run.
How is bulk different from wholesale shirt boxes?
Bulk is a one-time large order at a flat rate; a wholesale program instead offers tiered pricing for an ongoing, recurring supply relationship.
Can I mix multiple shirt sizes in one bulk order?
Yes, we can produce multiple box sizes within the same bulk production run.
How long does a bulk order take?
Lead times depend on quantity and finish, and we’ll confirm your timeline with the proof.
Do I need to reorder the same design later?
You can, but a bulk order itself is priced as a standalone run, not a recurring contract.
Do you offer eco-friendly bulk shirt boxes?
Yes, recyclable and FSC-certified board options are available for bulk runs.
Shop with Confidence



