UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Small Custom Boxes from Crat Packaging are fully made-to-order wholesale packaging for any small product, built from your exact dimensions rather than picked from a fixed catalog size.
Small Custom Boxes Specifications
| Box Style | Custom-engineered to your specifications |
|---|---|
| Material | Corrugated, SBS, kraft, or rigid board, your choice |
| Assembly | Flat-shipped or fully assembled depending on style |
| Best For | Non-standard products, new launches, unique kits |
| Print Options | Full-color print, foil, embossing, spot UV |
| Order Volume (MOQ) | 100 units minimum |
| Shipping | Optimized packing for freight efficiency |
Made-to-Order, Not Off-the-Shelf
This is our general custom-dimension line for small products that don’t fit a standard category box. Instead of choosing from preset sizes, you send us your product’s dimensions, we engineer a die for the exact fit, and we produce the box in your choice of material, style, and print. It’s the right starting point for brands with an unusual product shape, a new product line, or specific structural requirements that a standard box style can’t meet. For our full range of standardized custom styles, see our Best Custom Boxes overview.
Common Uses for Small Custom Boxes
- Unusually shaped products: boxes engineered to a non-standard fit
- New product launches: packaging built before a template exists
- Brand differentiation: a structural shape competitors don’t use
- Multi-item kits: boxes with built-in dividers or trays
Material & Format Options
Because every order starts from a blank structural design, material choice is fully open: corrugated for durability and shipping, SBS or kraft paperboard for retail-ready folding boxes, or rigid board for premium presentation. Our design team recommends the material based on your product weight and use case.
Sustainable Packaging You Can Trust
A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers recyclable and FSC-certified board options…
Who Buys Small Custom Boxes Wholesale
- Product brands with non-standard package shapes
- Startups launching a first product line
- E-commerce sellers wanting a distinctive unboxing shape
- Companies needing multi-compartment kit boxes
Why Order From Crat Packaging
- Wholesale pricing with volume tiers for repeat buyers
- Free design support from our in-house packaging team
- Low minimum order quantities for small businesses and startups
- Fast US delivery from domestic production facilities
- In-house structural design team for one-off die engineering
- Material flexibility across corrugated, paperboard, and rigid stock
How to Order
- Send us your dimensions, material preference, and print needs
- Receive a free digital proof for review within 24-48 hours
- Request an optional physical sample before committing to a full run
- Approve the proof and we print, produce, and ship your order
Frequently Asked Questions
Do I need a design file to start?
No, our design team can build a structural die from your product dimensions or a rough sketch.
What materials can I choose from?
Corrugated, SBS paperboard, kraft, or rigid board, depending on your product weight and finish needs.
How long does a custom die take to produce?
New die development typically adds a few days to standard production timelines.
What is the minimum order quantity?
Our MOQ is 100 units, with wholesale pricing at higher volumes.
Can I get a sample before full production?
Yes, we recommend a physical sample for any new custom structural design.
Do you also offer standard pre-built styles?
Yes, see our Best Custom Boxes line for our standardized custom style catalog.
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