UNLIMITED CUSTOMIZATION OPTIONS

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Produce metallic colors through precise ink formulations to replicate color in printing.

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

A unique paper material showcasing a shiny or matte metallic laminated surface.

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

In a printing method, dies are pressed onto the back of the material to create a raised motif.

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
Get a free quote for any custom box right now, no matter how challenging.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Steam Iron Boxes from Crat Packaging are engineered corrugated boxes with fitted foam or die-cut cardboard inserts that hold a steam iron securely in transit without letting the weighted base or hot plate shift during shipping. Small appliances like steam irons present a specific packaging challenge: an off-balance weight distribution and a metal plate that can dent the box or damage itself if it isn’t cradled correctly.
Steam Iron Boxes Specifications
| Box Style | Two-piece rigid or corrugated retail box with fitted insert |
|---|---|
| Material | B-flute or E-flute corrugated, SBS cardstock wrap |
| Interior Insert | Die-cut foam or molded pulp cradle, water tank compartment |
| Print Options | Full-color offset print, product window optional |
| Dimensions | Custom fitted to your specific iron model and cord length |
| Order Volume (MOQ) | 300 units |
| Shipping | Nationwide US delivery in 10-14 business days |
Protective Insert Design for Small Appliances
The metal soleplate on a steam iron is both the heaviest part of the appliance and the most damage-sensitive, since a scratched or dented plate can make the entire unit unsellable. We die-cut a foam or molded pulp cradle that fits your exact iron model, distributing weight evenly and keeping the plate away from the box walls during handling. The water tank fill spout, cord, and any accessory cap are given dedicated compartments so nothing shifts loose and rattles against the plate in transit. This kind of fitted insert matters more for appliance packaging than for soft goods, since drop tests and rough handling in the parcel network are far more likely to cause returns on a poorly cushioned appliance box.
Common Use Cases
- Small appliance manufacturers: retail and e-commerce packaging for steam irons.
- Private label appliance brands: custom-branded boxes for white-label iron products.
- Appliance refurbishers and resellers: protective retail packaging for reconditioned units.
- Home goods retailers: house-brand small appliance packaging.
- Direct-to-consumer appliance brands: e-commerce-ready boxes built for parcel shipping.
Material and Format Options
Boxes are available in B-flute or E-flute corrugated for shipping durability, wrapped in SBS cardstock for retail shelf presentation. Interior inserts can be die-cut foam for maximum cushioning or molded pulp for a more sustainable alternative, and an optional die-cut window lets shoppers see the iron before purchase.
Eco-Friendly Packaging
A 2025 McKinsey & Company survey found over 60% of U.S. consumers pick green packaging when they have the choice. Crat Packaging offers recyclable and FSC-certified board options, and molded pulp insert trays give steam iron packaging a fully recyclable cushioning alternative to foam.
Who Buys This Wholesale
- Small appliance manufacturers
- Private label and white-label appliance brands
- Appliance refurbishing and reselling companies
- Home goods and department store retailers
- Direct-to-consumer appliance startups
Why Order From Crat Packaging
- Wholesale pricing that scales down as order volume grows
- Free design support from our in-house packaging artists
- Low minimum order quantities so small brands can launch new models
- Fast nationwide US delivery from domestic production partners
- Custom-fitted foam or molded pulp inserts engineered for your exact iron model
- Drop-test-ready construction to reduce e-commerce shipping damage claims
How to Order
- Send us your iron model dimensions, weight, and print design needs.
- Review a free digital proof showing box layout and insert design.
- Request an optional physical sample to test insert fit and cushioning.
- Approve the final proof and we move straight to production and shipping.
Frequently Asked Questions
Can the insert be fitted to my specific iron model?
Yes, we die-cut foam or molded pulp cradles based on the exact dimensions and weight distribution of your iron.
Do you offer eco-friendly cushioning instead of foam?
Yes, molded pulp insert trays are a fully recyclable alternative to foam cushioning.
Can I add a window to show the iron before purchase?
Yes, a die-cut window can be added to the box design.
How is cord and water tank spout protected?
We design dedicated compartments in the insert tray so the cord and spout do not shift or rattle in transit.
Is this box suitable for e-commerce parcel shipping?
Yes, boxes are built to withstand standard parcel network handling and drop testing.
What is the minimum order quantity?
Our standard MOQ is 300 units.
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