Crat Packaging

Free Design Support | Free Shipping | Fast Turnaround Time

7 to 15-BUSINESS DAYS
Free Design Support
Best and Competitive Pricing
HIGH QUALITY OFFSET PRINTING
LOW MINIMUMS ORDERS
Create Your Perfect Box with
UNLIMITED CUSTOMIZATION OPTIONS
Offset Printing
Offset Printing

A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.

Digital Print
Digital Printing

Plate-free digital printing transfers designs electronically, cost-effective for short runs.

Screen Printing Machine
Screen Printing

Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.

UV Printing
UV Printing

Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.

Water base Ink
Water-based Inks

Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.

fluorescent color ink
Fluorescent Inks

Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.

Pantone
Pantone

Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.

Panton Colors
Pantone Metallic

Produce metallic colors through precise ink formulations to replicate color in printing.

1 Side Coated Card
SBS C1S

Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.

2 Side Coated Card
SBS C2S

Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.

textured paper
Textured

Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.

Gold Metallic Paper
Metallic Paper

A unique paper material showcasing a shiny or matte metallic laminated surface.

white kraft
White Kraft

Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.

Brown Kraft
Natural Brown Kraft

Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.

Black Kraft
Black Kraft

Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.

Grey Chipboard
Grey Chipboard

Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.

holographic paper
Holographic

Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.

White Duplex Board
White Duplex Chipboard

Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.

Gloss Lamination
Gloss Lamination

Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.

Matte Lamination
Matte Lamination

Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.

Soft Touch Lamination
Soft Touch Lamination

Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.

spot gloss uv
Spot UV

A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.

Varnish
Varnish

A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.

uv printing
UV Coating

A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.

Embossing on Box
Embossing

In a printing method, dies are pressed onto the back of the material to create a raised motif.

Debossing on box
Debossing

A printing technique that involves pressing dies onto the front of the material to create a raised motif.

Gold Foil Boxes
Hot Foil Stamping

In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.

Window Patching
Window Patching

Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.

How does the process work
Getting to Know the Process in Crat Packaging
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Get a free quote for any custom box right now, no matter how challenging. 

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Add-Ons & Material Selection

We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.

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Artwork Design For Print

Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.

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Effortless Printing & Shipping

Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.

Technical Specifications

DimensionsAvailable in Custom Sizes
PrintingCMYK, Pantone Color, Full Color & No Printing
Paper StockEco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock
CoatingSemi-Gloss AQ, Gloss UV, Matte UV & Spot UV
Default ProcessDie Cutting, Gluing, Scoring, Perforating
Custom OptionsWindow Cut Out, Gold/Silver Foiling, Embossing, Raised Ink
ProofDigital Proof, 3D Mock-Up
ShippingShipped FLAT (Free Shipping Across USA & Canada)
HelpFor further inquiries and Quotes, contact us or email at sales@cratpackaging.com
Learn More About Tea Pillow Boxes

Tea pillow boxes use a curved-top pillow shape to present loose tea or tea bags as a gift-ready or sample-size item, distinct from a standard rectangular tea box.

Tea Pillow Boxes Specifications

Box StyleCurved-top pillow box
MaterialSBS paperboard, kraft board
AssemblyFlat-shipped, pop-up assembly with curved fold
Best ForGift tea sets, sample sizes, cafe retail counters
Print OptionsFull-color CMYK, foil stamping, matte or gloss lamination
Order Volume / MOQFrom 100 units with bulk pricing at 500+
Shipping7-10 business day production

A Distinct Shape for Tea Presentation

The pillow box’s curved-top profile sets it apart visually from a standard tea box, making it a common choice when a brand wants a tea SKU to stand out as a gift or sample item rather than blend in with everyday tuck-end packaging.

Who Orders This Format

Tea brands building gift sets, cafes offering sample-size retail tea, and subscription box companies order this shape specifically for its shape-driven shelf appeal.

Best Use Cases: Gifting and Sampling

The compact pillow format works especially well for single-serving samples, gift-set inserts, and seasonal tea assortments where a smaller, shape-distinct box adds perceived value.

Eco-Friendly Pillow Box Stock

A 2025 McKinsey survey found that over 60% of U.S. consumers pick green packaging when they have the choice, and recycled kraft board is available for pillow boxes at the same pricing as standard SBS stock.

Print and Finish for a Premium Feel

Foil stamping and gloss lamination are popular on this format because the curved surface catches light differently than a flat panel, giving foil accents extra shelf presence.

Related Tea Packaging

See more: Tea Boxes Kraft Tea Boxes Custom Printed Tea Boxes.

Why Order From Crat Packaging

  • Low minimum order quantities that work for startups and growing brands alike
  • In-house design support with free digital proofs before production starts
  • Offset and digital printing with CMYK, PMS color matching, and foil or embossing add-ons
  • Eco-conscious substrate options including recycled and FSC-certified stock
  • U.S.-based production and fulfillment for faster, more predictable turnaround
  • Dedicated account support from quote through reorder

How to Order

  1. Share your size, quantity, and print requirements with our team for a free quote
  2. Approve a free digital proof or request a physical sample before full production
  3. Confirm artwork, stock, and finish, then place your order
  4. Receive your finished packaging on the agreed production and shipping timeline

Frequently Asked Questions

What is the difference between Tea Pillow Boxes and Tea Boxes?

Tea Pillow Boxes use a curved-top pillow shape best suited to gift and sample-size tea presentation, while Tea Boxes are the standard tuck-end or rigid format used for everyday and bulk tea packaging.

What sizes are available?

Sample and single-serving sizes are most common, though larger formats can be built to order.

Are these boxes food-safe?

Yes, all stock used is food-grade paperboard rated for direct contact with tea.

What is the minimum order?

Orders start at 100 units, with bulk pricing from 500 units up.

Can I get foil stamping on a pillow box?

Yes, foil stamping is a popular finish option given the curved surface of the pillow box.

How long does production take?

Standard production is 7-10 business days from proof approval.

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