Unique Custom Boxes
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Give your product the packaging it deserves with unique custom boxes, built from sturdy stock with a professional finish. Choose your size and printing options with fast turnaround. Request a free quote now!
$0.55
UNLIMITED CUSTOMIZATION OPTIONS
A printing technique employing a plate to transfer designs onto paper. Ideal for extensive print jobs.
Plate-free digital printing transfers designs electronically, cost-effective for short runs.
Screen printing is a method using a mesh screen and stencil to transfer ink onto a substrate.
Quick-drying printing technique utilizing ultraviolet lights for ink curing, yielding a glossy finish.
Consisting of water-based pigments, Ensures top-notch color output with a 100% eco-friendly profile.
Fluorescent inks are vibrant, UV-reactive pigments that emit vivid colors under ultraviolet light.
Generate pure colors using specific ink formulas to consistently & precisely reproduce color in printing.
Produce metallic colors through precise ink formulations to replicate color in printing.
Premium bleached white paperboard, specially coated on one side to enhance printing & finishing.
Bleached white paperboard, coated on both sides to achieve superior printing quality and finishes.
Top-notch textured paper, perfect for adding a touch of style when wrapping up durable boxes.
A unique paper material showcasing a shiny or matte metallic laminated surface.
Bleached kraft paper crafted from a blend of new and recycled pulp, coated on both sides for optimal printing.
Kraft paper produced from a combination of new and recycled paper pulp, with coating on both sides for printing purposes.
Kraft paper dyed black, manufactured from a blend of new and recycled pulp, and coated on both sides for printing applications.
Crafted from recycled grey chipboard cardboard, also known as uncoated recycled paperboard, ideal for luxury rigid boxes.
Unique paper material showcasing a holographic laminated surface in either glossy or matte finish.
Grey chipboard, one-sided white cardboard with a smooth, printable surface, ideal for luxury rigid boxes.
Gloss lamination enhances visual appeal by applying a shiny finish, and protecting printed materials.
Matte lamination offers a non-reflective finish, providing elegant appearance to printed materials.
Made with a smooth lamination that feels like touching a peach, can choose between a satin or matte.
A UV coating is applied to a specific area and then cured using ultraviolet light to make it sturdy.
A transparent coating is applied using the CMYK printing technique, and it comes in gloss, satin, or matte.
A fast-drying coating that undergoes curing through ultraviolet light is offered in both gloss and matte.
In a printing method, dies are pressed onto the back of the material to create a raised motif.
A printing technique that involves pressing dies onto the front of the material to create a raised motif.
In foil relief printing, foil is transferred at high temperatures, often employing multiple colors.
Craft a die-cut shape with a plastic film layer, revealing a window to showcase the product inside.
We recommend the ideal material and add-ons like lamination, foiling, embossing UV, etc.
Get Free Design Support with your box 3d Renders or Send Your Design File for Printing.
Upon design approval, we’ll print and conduct quality checks before shipping the boxes to you.
Technical Specifications
| Dimensions | Available in Custom Sizes |
| Printing | CMYK, Pantone Color, Full Color & No Printing |
| Paper Stock | Eco-Friendly Kraft, Corrugated Cardboard & Premium Rigid Stock |
| Coating | Semi-Gloss AQ, Gloss UV, Matte UV & Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforating |
| Custom Options | Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink |
| Proof | Digital Proof, 3D Mock-Up |
| Shipping | Shipped FLAT (Free Shipping Across USA & Canada) |
| Help | For further inquiries and Quotes, contact us or email at sales@cratpackaging.com |
Unique custom boxes are built around a brand’s exact shape, size, and structural idea rather than a stock template — hexagonal retail boxes, drawer-style sleeves, magnetic-flap mailers, or die-cut display boxes designed from scratch. Crat Packaging manufactures every box at our own US production facility, so an unusual structure costs no more to set up than a standard one. Free design support, no plate or die charges, and bulk pricing from around $0.75 per unit make custom structural work practical even at low volumes.
Key Features of Our Unique Custom Boxes
- Structural design from scratch — our team builds the dieline around your product, not the other way around.
- Any shape — hexagon, octagon, pillow, drawer/sleeve, gable-top, and asymmetric die-cuts.
- Material choice — SBS board, rigid chipboard, kraft, or E/B-flute corrugated depending on product weight and shipping needs.
- Full-color branding — CMYK/PMS printing, foil stamping, embossing, and spot UV on every panel.
- Protective inserts — foam, chipboard, and corrugated dividers sized to fit odd-shaped or fragile products.
- Low MOQ — as few as 100 units for cardboard, so new product lines don’t require a warehouse-sized order.
- Free setup — plate and die-cut charges are waived on every order, including fully custom shapes.
- US-made, fast turnaround — 10–15 business days standard, 8-day expedited available.
Specifications
| Attribute | Details |
|---|---|
| Box Style | Custom die-cut, tuck end, drawer/sleeve, magnetic closure, rigid, mailer — see Custom Boxes With Logo and Custom Boxes With Window |
| Sizes Available | Fully custom dimensions built around your product, from small favor boxes to large shipping cartons |
| Material / Stock | SBS board, rigid chipboard, kraft board, E/B-flute corrugated |
| Printing | CMYK, PMS spot colors, digital and offset printing |
| Finishing | Matte or gloss lamination, spot UV, foil stamping, embossing/debossing, soft-touch coating |
| Add-Ons | Windows, foam/chipboard inserts, handles, magnetic closures, hang tabs, tear notches |
| Minimum Order | 100 units (cardboard); 50 units for rigid styles |
| Turnaround | 10–15 business days standard; 8 business days expedited |
| Setup / Plate / Die Charges | Free |
Customization Options
Sizes and Shapes
Every dieline is built to your product’s exact footprint — nothing is pulled from a pre-cut template — so odd or asymmetric products get a box that fits instead of extra void fill.
Materials
SBS board suits lightweight retail items, rigid chipboard gives a premium unboxing feel, kraft board fits an eco-forward brand, and E/B-flute corrugated handles heavier or shipped products.
Printing
Full CMYK or PMS-matched printing, plus foil stamping and embossing, keeps branding consistent across an entire unique custom box line.
Finishes and Add-Ons
Matte or gloss lamination, spot UV, windows, and structural inserts can all be combined on the same box run at no extra setup cost.
Industries & Use Cases
Brand owners launching a new product, subscription-box companies, cosmetics and skincare brands, food and beverage startups, and e-commerce sellers who need packaging that doesn’t look like a competitor’s stock box all use Crat Packaging’s unique custom boxes for retail launches, direct-to-consumer shipping, and trade-show samples.
How to Order
- Request a free quote with your product dimensions, style idea, and quantity.
- Our design team builds a structural dieline and artwork mockup at no charge.
- Approve a physical or digital proof before production starts.
- Production runs 10–15 business days (8-day expedited available).
- Your unique custom boxes ship directly from our US facility.
Why Wholesale Buyers Choose Crat Packaging
Crat Packaging manufactures every box in-house at our own US production facility. Setup, plate, and die charges are free on every order — including fully custom structural work — design support costs nothing, minimums start at 100 units, and bulk pricing starts around $0.75 per unit depending on size, material, quantity, and finish. Standard turnaround is 10–15 business days, with an 8-day expedited option for launch deadlines.
Frequently Asked Questions
What does “unique” mean for a custom box?
It means the box’s shape, structure, or closure is designed specifically for your product rather than pulled from a stock template — a custom die-cut, drawer, or asymmetric shape instead of a standard rectangle.
Is a custom-shaped box more expensive than a standard box?
Not for setup — plate and die-cut charges are free on every order at Crat Packaging, whether the shape is standard or fully custom.
What’s the minimum order quantity?
100 units for cardboard boxes and 50 units for rigid styles, which keeps small first-run orders practical.
Can you design the box structure for me?
Yes. Free design support is included, and our team can develop a dieline from scratch around your product’s exact dimensions.
How long does production take?
Standard turnaround is 10–15 business days, with an 8-business-day expedited option available.
What materials can I choose from?
SBS board, rigid chipboard, kraft board, and E/B-flute corrugated, selected based on your product’s weight and how it will ship.
Have a shape or structure in mind? Get a free quote and our team will turn it into a working dieline.
Shop with Confidence
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